Hastelloy® alloys, including C22, C2000, B2, and B3, are high-performance, corrosion-resistant materials widely recognized for their durability in aggressive chemical environments. These nickel-based alloys are engineered to meet the stringent requirements of instrumentation systems used in harsh process conditions. Their superior chemical resistance makes them indispensable in industries where reliability and precision are critical.
In instrumentation, Hastelloy alloys are used to manufacture components such as instrumentation tubing, valves, manifolds, connectors, thermowells, and pressure gauge fittings. These components are integral to systems monitoring and controlling pressure, temperature, and flow in corrosive environments. The robust chemical stability of Hastelloy materials ensures accurate data transmission and long-term performance, even under extreme operating conditions.
Hastelloy C22 and C2000 exhibit excellent resistance to oxidizing chemicals, including chlorides, nitric acid, and wet chlorine, making them ideal for mixed acid and oxidizing service. Hastelloy B2 and B3, on the other hand, are optimized for reducing environments, especially those containing hydrochloric acid. All four alloys offer excellent resistance to pitting, crevice corrosion, and stress corrosion cracking, which are critical failure modes in instrumentation exposed to chemical attack.
The use of Hastelloy alloys in instrumentation enhances system reliability and reduces the risk of downtime due to corrosion-related failures. Their ability to maintain mechanical integrity at elevated temperatures and under high pressures makes them suitable for chemical processing plants, refineries, pharmaceutical manufacturing, offshore platforms, and waste treatment facilities. These environments often demand materials that can withstand both thermal cycling and corrosive exposure without degradation.
Property | Hastelloy C22 | Hastelloy C2000 | Hastelloy B2 | Hastelloy B3 |
---|---|---|---|---|
UNS Number | N06022 | N06200 | N10665 | N10675 |
Primary Alloying Elements | Ni-Cr-Mo-Fe | Ni-Cr-Mo-Cu | Ni-Mo | Ni-Mo |
Corrosion Resistance | Excellent (oxidizing & reducing) | Excellent (wider range, incl. Cu) | Excellent (reducing only) | Excellent (improved thermal stability over B2) |
Max Service Temperature | ~1250°F (677°C) | ~1250°F (677°C) | ~1000°F (538°C) | ~1000°F (538°C) |
Key Instrumentation Applications | Valves, fittings, thermowells, manifolds | Tubing, flow components, high-acid environments | Instrument tubing, chemical dosing systems | Fittings, pressure transmitters, acid lines |
Pitting/Crevice Corrosion Resistance | Very High | Very High | Moderate | Improved over B2 |
Stress Corrosion Cracking Resistance | Excellent | Excellent | Good | Improved over B2 |
Weldability | Excellent | Excellent | Sensitive to fabrication, requires care | Improved weldability over B2 |
Standards | ASTM B575, B622, B619, B366 | ASTM B575, B622, B619 | ASTM B333, B622, B619 | ASTM B333, B622, B619 |
Hastelloy C22, C2000, B2, and B3 represent industry-leading solutions for instrumentation applications requiring exceptional corrosion resistance and mechanical performance. By integrating these alloys into critical instrumentation components, manufacturers and operators can ensure safe, efficient, and long-lasting operation of their process control systems in the most demanding environments. The selection of the appropriate Hastelloy grade depends on the specific chemical exposure and system design requirements, allowing for optimized performance in virtually any corrosive service.
Alloy | C | Mn | Si | S | Co | Ni (balance) | Cr | Fe | Mo | W | Other / Notes |
---|---|---|---|---|---|---|---|---|---|---|---|
C‑22 | ≤0.01–0.015 | ≤0.50 | ≤0.08 | ≤0.02–0.03 | ≤2.5 | Balance (~56%) | 20.0–22.5 % | 2.0–6.0 % | 12.5–14.5 % | ~2.5–3.5 % | Others: V ≤0.35%, Cu ≤0.5% |
C‑2000 | ~0.01 max | ~1.0 max | ~0.08 max | — | ≤2.5 | Balance (~59%) | 14.5–16.5 % | 4.0–7.0 % | 15.0–17.0 % | — | — |
B‑2 | ≤0.02 | ≤1.0 | ≤0.1 | ≤0.03 | ~1.0 | Balance (~69%) | ~1.0 % | ~1–2 % | 26–30 % | — | — |
B‑3 | Typically <1% | ≤3.0 | ≤1.5 | ≤1.5 | ≤3.0 | ~65 % min (balance) | ~1–3 % | ~1–3 % |
With a proven track record as a Hastelloy C22 C2000 B2 B3 Instrumentation exporter in over 30 countries, Sumer Metal Industries ensures global availability, third-party inspection support, and client-specific customization. Our wide export network combined with strict quality standards has made us a preferred choice for SS 202 tubing worldwide.
Property | Hastelloy C22 | Hastelloy C2000 | Hastelloy B2 | Hastelloy B3 |
---|---|---|---|---|
UNS Number | N06022 | N06200 | N10665 | N10675 |
Primary Alloying Elements | Ni-Cr-Mo-Fe | Ni-Cr-Mo-Cu | Ni-Mo | Ni-Mo |
Corrosion Resistance | Excellent (oxidizing & reducing) | Excellent (wider range, incl. Cu) | Excellent (reducing only) | Excellent (improved thermal stability over B2) |
Max Service Temperature | ~1250°F (677°C) | ~1250°F (677°C) | ~1000°F (538°C) | ~1000°F (538°C) |
Key Instrumentation Applications | Valves, fittings, thermowells, manifolds | Tubing, flow components, high-acid environments | Instrument tubing, chemical dosing systems | Fittings, pressure transmitters, acid lines |
Pitting/Crevice Corrosion Resistance | Very High | Very High | Moderate | Improved over B2 |
Stress Corrosion Cracking Resistance | Excellent | Excellent | Good | Improved over B2 |
Weldability | Excellent | Excellent | Sensitive to fabrication, requires care | Improved weldability over B2 |
Standards | ASTM B575, B622, B619, B366 | ASTM B575, B622, B619 | ASTM B333, B622, B619 | ASTM B333, B622, B619 |
Hastelloy alloys offer: Exceptional corrosion resistance in aggressive chemical environments. High resistance to pitting, crevice corrosion, and stress corrosion cracking. Good mechanical strength and formability. Long service life in chloride, acidic, and oxidizing/reducing environments.
They are used in: Pressure transmitters & diaphragms Chemical injection lines Instrumentation tubing & valves Thermowells and temperature probes Analyzer systems (e.g., pH, conductivity sensors) Process sampling panels
Yes. Common sizes include: Tube OD: 1/8" to 1" (or metric equivalents) Wall thickness: 0.028", 0.035", 0.049", etc. Available in 1/4 turn valves, compression fittings, needle valves, and more. Suppliers like Swagelok, Parker, and Sandvik often stock Hastelloy grades for critical applications.
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At Sumer Metal Industries Pvt. Ltd., we follow a zero-defect policy by implementing stringent quality checks, using certified raw materials, and continuously improving our processes to deliver reliable and consistent tubing solutions
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